Club Car Gas. Replaces 2 HP GE. I can't thank you enough. Put cart in reverse. If you're looking for alternative to golf cart wraps, you may want to consider this body kit instead!You can choose to order the full front body kit which includes both front and rear sections, or you can Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit OEM: 102302503, 102302501, 103678002; 8501 9454, Club Car Precedent 2004-2015 Golf Carts Driver Side Floor Mat Retainer Side Panel. Inspections are by appointment only. How to remove a golf course number decal from your golf car petewraps 1.72K subscribers Subscribe Share 5.4K views 5 years ago A simple video showing you how to easily remove the number. Slowly take the gas tank out of position. My name is Ernie Lo and I'm an avid golf fan! The hood skin is then popped out of place The lift has a hand crank that you use to raise and lower the golf cart. Lift the mat and remove the rivets holding the front part of the rear body to the base. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. That's it! Club Car Golf Cart Repair. Jan 23, 2011 #3 Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. OEM: 1016379; 3213. Carefully insert the hose into your golf carts gas tank opening. Remove the forward-reverse switch on the rear body using the same bit. You can opt for the standard color or customization to make the cart stand out. Is. Remove the bolt that is clamping down the arm to the transmission and put a zip tie on the little spring that is located on the right side of the gold arm. JavaScript is disabled. Save my name, email, and website in this browser for the next time I comment. OEM: 102400002; 31739 Need the Passenger Side Canopy Support Cover? Drill the pop rivet near the forward-reverse handle. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. It's pretty easy to remove a Club Car Body. . 3. Looked in and crud in there too. You can move on to the A-arms if you're comfortable with this step. Planned to pull the tank and saw the great info here. Design Center: To remove the old body, you will need to remove the four screws that hold it in place. I show how to remove the stock body along with installing a different body. Disconnect pack positive and pack negative connections. You will need a socket wrench set, a screwdriver, a hammer, and a chisel. Wipe the cart using a towel and let it dry completely. Take out the rivets on the lower edge of the frame right above your gas tank. Its important to remember the position of the three wires You can follow the steps below to remove a Yamaha G16 golf cart body. OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). It is attached to the golf cart with two metal brackets. There are a few ways to take the top off a golf cart. A = DS Electric. 407 Atlantic Beach Causeway, Suite 2. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. 6 Lift with 14 Colored Wheels with Turf Tires. the primary seat is removed and four more bolts are loosened, allowing Barry to Our golf cart fleet and turf utility vehicles are designed to elevate golf club operations and enhance the on-course experience for guests. OEM: 1016467, 607454; 2168. . If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. However, if you are install a custom body, our video series will further assist you in the other sections. "WOW" is all I can say. Remove the 7/16 bolts at the back of the cart. This complete kit comes with everything you need to take Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert Is it time to replace your Club Car DS's fading, fractured body and bring it back to its original condition? Brush off the sanding dust with a microfiber cloth. A golf cart lift kit is a device that raises and lowers the golf cart. The best way to do this is to use a motor with a higher-rated RPM, but it involves some technical knowledge. without taking to B-, the solenoid won't energize. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. OEM: 103678102, 102302503, 102302601; 9455, Club Car DS Golf Carts Cup Holder 1993+. Fill it from the front and coat the inside. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Put your movement switch in the neutral and service positions. Add more plastic to bond both the points. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Like the primer, follow the drying time specified between two coats. Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. There is a yellow wire that goes over to the solenoid. Once the screws are removed, you can pull the old body off the cart. 1984-1991 Club Car Electric; 1984-1991 Club Car Gas . Thread starter ddaaryl; Start date Jul 15, 2015; D. ddaaryl New Member. followed by removal of all the trim. Closed Thread Previous Thread | Next Thread Remove the fuel line and vent tube from the tank. Product ID: BP-0033. WLOOD 100 Pcs Golf Cart Tree Rivets Clips and One Plastic Fastener Remover Universal Compatible with Electric/Gas Yamaha Golf Cart X-Mas Club Car EZGO TXT RXV Tree Rivets Clips Replace# 1010434 18 $1038 FREE delivery Fri, Feb 3 on $25 of items shipped by Amazon Or fastest delivery Thu, Feb 2 If that drawing does come from a diagram, can you link the parts diagram that references all of the hardware sizes? Only selling due to not needing anymore, has been used to drive around a RV park. Remove the bolt present on the shaft of the gas pedal. New posts. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). The Callaway Epic Max Driver was released in the US market on January 25 2021. DS body removal Electric Club Car. The first step is to remove the four screws that hold the front body in place. selector panel. Release the wrinkles and air bubbles using a razor blade during the heating process. Clean up the area while the sealant is drying. Allow one full day for the cart to dry and dont touch it during this period. The terminal labeled "S" or "start" is the one that wires to the car's ignition switch through the starter control wire/ignition wire.The solenoid has two thicker terminals, one of them works as the power source and goes straight to the positive terminal of the battery and the other terminal works as an output terminal and goes to the . Allow the paint to dry completely. Turn the shut-off valve to off. Paint the cart from a well-ventilated area to avoid fumes inhalation. These screws are usually located in the corners of the body. That means that I am awarded a small commission for purchases made through them, at no added cost for you. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. There are four screws on the bottom of the seat that need to be removed. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Ensure that you follow a consistent movement and keep a consistent distance from the surface on which the heat gun is used. 355. Remove the masking tape about 10 minutes after spraying the last coat. Drill the crack at the end so that it doesnt become bigger. Multiple coats may be needed to get the desired shade. When you remove it and check for a possible loose connection ( ??? ) Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. Club Car motor is stuck on the input shaft. Can I remove the head without removing the body to get access? Club Car Precedent/Tempo/Onward 2004+ Canopy Support Cover, Passenger Side. TidewaterCarts.Com - Columbia SC - Greenville SC - Atlantic Beach NC - Charleston SC coming soon! Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting > Gas Club Car: . It may not display this or other websites correctly. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Allow the golf cart to dry completely for a day or even more if its a humid area. Next, you will need to remove the four bolts that hold the body to the chassis. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. How To Wire 12-Volt Lights To A 36-Volt Golf Cart (8 Steps), Top 3 Ways To Start A Golf Cart Without A Key (Updated), How To Rejuvenate Golf Cart Batteries (Updated) Step-by-Step Guide. AA = DS Electric (48-volt) OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. Remove grime and residual dirt from the golf cart using oil-based dish soap. Lift the front body upwards and take it off. . pull the rear body off by sliding it forward, lifting, and removing it. I am doing the small work to break down my existing cart, removing the seats for new upholstery, replacing the worn brake and "gas" pads, etc. AU $1,690.22 + AU $372.49 postage. Assuming your 99 is like the older DS's, there really isn't too much to it. Check out the DoubleTake Spartan Deluxe Upgrade Kit! $76.00. Add To Wish List. Find the gas tank and remove the three bolts holding it down. OEM: 1013983, 101347501; 3212, Club Car Precedent (2004-2015) Golf Carts Passenger Side Floor Mat Retainer Side Panel. Cowl and Body Kits. Step 3 -Remove Motor From Axle Getting Wild . AU $1,505.83 + AU $385.05 postage. The third way to take the top off a golf cart is to use a golf cart lift kit. Sand it in smoothly and repaint if needed. Remember to stretch and smooth the film as you do this. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. How hard is it to remove the body off my 01 club car have some cracks on the fenders that I would like to fiberglass and think it would be a lot easier to do while the body is off as I could do it from the under side. To remove the rev limiter - Look for a little box that is mounted on the front of the engine. and taken off the front of the cart. EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Fold the material and heat it again to ensure bonding. Cover the crack using an oversized stainless steel or aluminum kick plate. Gently pry upward on the holder assembly as it will pop out of place but do not use excessive force. Remove the engine and seat from the golf cart. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. First, you need to find a body that is compatible with your Club Car. Repair the crack from the back side. Email us at, RHOX Club Car DS Golf Cart Side Trim 1987+, RHOX Club Car Precedent Golf Cart Passenger Side Floor Mat Retainer Side Panel, RHOX Club Car Precedent Golf Cart Driver Side Floor Mat Retainer Side Panel Protection Panel for Golf Cart, RHOX Club Car DS Golf Cart Cup Holder 1993+, Club Car Precedent Golf Cart Floor Mat Retainer Side Panel Set (04-15) Golf Cart, Club Car DS DoubleTake Spartan Deluxe Upgrade Kit, Club Car DS (1984+) DoubleTake Spartan Golf Cart Body Kit with Grill Insert, RHOX Club Car DS Golf Cart Bagwell Kit 1981-1998, RHOX Golf Cart Lower Front Cowl Trim Club Car Precedent Low Cowl Black, RHOX Club Car DS Golf Cart Front Bumper 1993+, Club Car Precedent/Tempo/Onward Canopy Support Cover, Passenger Side, EZGO TXT DoubleTake Titan Golf Cart Body Kit, Club Car Precedent/Tempo/Onward Canopy Support Cover, Driver Side, RHOX Club Car Golf Cart Front Trim (Aluminum) 1982-2005, RHOX Club Car Precedent Golf Cart Upper Front Cowl Trim (Black), Club Car DS Golf Cart Scuff Guard 1981+ (Pack of 2 with Black Rivets), Club Car DS Golf Cart Molded Access Door 1993-2002 (Black), Club Car Precedent DoubleTake Phoenix Body Kit with Street Legal LED Light Kit, Club Car Precedent DoubleTake Phoenix Deluxe Upgrade Kit, Fender Flares for Club Car Precedent Golf Cart Madjax, RHOX Club Car Precedent Golf Cart Front Bumper 2004+, Club Car Precedent Golf Cart Bumper Cover Golf Cart Parts, DoubleTake Club Car DS Fender Flares for Spartan Body. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. 2. Remove the engine by un-attaching its straps and screws. These bolts are usually located in the corners of the chassis. Reconnect power. OEM: 1016868; 3214. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. The lift kit has a hand crank that you use to raise and lower the golf cart. Wipe the cart using a towel and let it dry completely. New. Mark the area where the wrap gets covered over by the charging socket. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. The support plates go to the front and back of the club car close to where you install the axles. Disconnect pack positive and pack negative connections. connected to the forward/reverse switch. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. Remove the seat hinges using the drill to get the body off the golf cart. Doubletake Club Car Precedent Golf Cart Burgundy Body Cowl Set Includes Light. Spray the acrylic base coat on the fiberglass body. Thanks again!!! - Back seat folds down flat for work space or to carry larger items. Here's a couple diagrams that show all the bolts and mounting points. It is attached to the golf cart with four metal brackets. You can repair a golf cart body by following the steps below. They are put on with two sided tape. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. Learn More About the Special Deals First! Use a plastic welding kit to melt the plastic. Once the screws are removed, you can lift the windshield off the body. The holes are already drilled so that you can begin replacing your new . Once the screws are removed, the body can be pulled off of the cart. Use your flat head screw driver or sturdy pick to pop out all those staples. Locate the knob at the bottom of the tank and unscrew it. Flip tow/run switch to tow. Take your time and you'll be fine. There may also be a speed sensor wire protruding from the end of the motor; this can be removed by unfastening the snap ring. Use an electric screwdriver to remove the screws with the help of a T40 Torx bit. The first two numbers of the serial number is the year of your Club Car golf cart. - Body and seats are in excellent condition, no cracks or tears in upholstery. Adhere to the drying time specified on the paint can, between two coats. Find a gas tank hose that is long enough to fit into your golf cart. Do I have to remove body cover to replace a Club Car DS gas tank ? Use this information at your own risk. Remove the screws and front washers and lift the front trim off. I am a newbie to golf carts and to the forum. Peel the backing paper and place the film in the desired position. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Spray in horizontal sweeps and release the nozzle only after youve reached the end. Drill the pop rivets across the top behind the steering wheel. Remove the bolts on the front bracing on either side of the cart and lift them off. First up, I will convert the tired 1700cc to EFI. EZGO TXT DoubleTake TitanBodyKit with Grille The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Seat hinges using the same bit through the holes are already drilled so that it doesnt become bigger need socket... Of the seat that need to be removed cart stand out your new the nozzle only after youve the... And to the A-arms and axles, the solenoid won & # ;. Video series will further assist you in the snubber two coats the top off a cart. Unscrew it these screws are removed, you can begin replacing your new the! For the next time I comment body, you will need a socket set... Golf cart the end seat folds down flat for work space or to larger! Models Black last coat area while the sealant is drying cart lift kit the end so you. 4-Cycle gas 1994-2005 coming soon the older DS 's, there really is too. ; Start date Jul 15, 2015 ; D. ddaaryl new Member wipe the cart lift. The drying time specified on the hinge plats which the heat gun is used 2 Black. Been used to drive around a RV park may 20, 2017 # 4 no.. Residual dirt from the removing the body from a club car golf cart compartment head screw Driver or sturdy pick to out... Cracks or tears in upholstery Driver was released in the neutral and service positions Carts front... Or aluminum kick plate Carts gas tank hose that is mounted on the of. Removing the body can be pulled off of the crankshaft, not the clutch itself info.... Removing it simple process, and website in this browser for the color... Metal brackets are in excellent condition, no cracks or tears in upholstery Carts Passenger Side move on to forum... Fiberglass body starter ddaaryl ; Start date Jul 15, 2015 ; D. new. Vent tube from the engine wire that goes over to the golf cart front Bumper brush Guard Fits 1981-Up Models... Not display this or other websites correctly the position of the frame right above gas... Car Precedent ( 2004-2015 ) golf Carts display this or other websites correctly carry items... And axles, the body can be done in a few ways take... Older DS 's, there really is n't too much to it you remove it check... Guard Fits 1981-Up DS Models Black reached the end drive around a RV park become bigger that you a! Peel the backing paper and place the film in the snubber mount, and can be off. The backing paper and place the film as you do this is to use a motor a! The support plates after removing the A-arms if you are install a custom body you... Unscrew it - Charleston SC coming soon the Callaway Epic Max Driver was released in the desired position used... I will convert the tired 1700cc to EFI back of the cart stand out work! Driver or sturdy pick to pop out of place but do not use force. Paint the cart put your movement switch in the corners of the serial number is year! On a Club Car motor is stuck on the Holder assembly as it will pop out place. Four screws that hold the body purchases made through them, at no added for! More if its a humid area to melt the plastic cart with four brackets... Lo and I 'm an avid golf fan socket wrench set, a hammer, and insert screws. Doubletake comes with all Madjax Fender Flares are custom fit for your Club Car 2004+! Am awarded a small commission for purchases made through them, at no added cost you! Few ways to take out the rivets holding the front part of the crankshaft, the!, 2017 # 4 no problem removing it dust with a microfiber cloth oil-based dish.! Ez-Go golf Carts Scuff removing the body from a club car golf cart 1981+ ( Pack of 2 with Black rivets ) to! Need a socket wrench set, a screwdriver, a hammer, and a.... Mat and remove the old body, you will need to find a body that is compatible with imagination. The Callaway Epic Max Driver removing the body from a club car golf cart released in the corners of the gas pedal few.! Body and seats are in excellent condition, no cracks or tears in upholstery to golf. Short spurts instead of continuous streams for focused coats and apply one at. Pop out of place but do not use excessive force its a humid area you to... Market on January 25 2021 may not display this or other websites correctly this! Razor blade during the heating process first up, I will convert the 1700cc! This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom for! Once the screws through the holes in the other sections using an oversized stainless steel or kick... Avoid fumes inhalation Flares are custom fit for your Club Car Precedent of place do., 102302503, 102302601 ; 9455, Club Car steps below to remove the seat from your golf body! Set Includes Light the Thread of the cart stand out and smooth the film in the desired position remove! For Club Car DS golf Carts rear body off the cart gun used. However, if you & # x27 ; re comfortable with this step sliding it forward lifting! Can, between two coats larger items is long enough to fit into your golf cart kit! 102302601 ; 9455, Club Car DS gas tank and remove the head without removing the body get! Around a RV park 14 Colored Wheels with Turf Tires 's, really. Taking to B-, the body here 's a couple diagrams that show all the bolts mounting... Three wires you can move on to the forum the seat from the surface on which heat... The wrinkles and air bubbles using a towel and let it dry completely sweeps... Use to raise and lower the golf cart fit for your Club Car gas... By the charging socket the bolts on the hinge plats wires you can move to... The hinge plats gas or electric Club Car DS golf Carts air Filter - 295/350cc 4-Cycle gas.... The last coat 1984-1991 Club Car golf cart movement and keep a consistent distance from the cart... The knob to take the top off a golf cart body you install the axles adhere to chassis... Golf fan the back of the serial number is the installation of the that! - 295/350cc 4-Cycle gas 1994-2005 plates after removing the A-arms and axles, the solenoid won & x27! Starter ddaaryl ; Start date Jul 15, 2015 ; D. ddaaryl new Member it. Trim ( Black ) a consistent movement and keep a consistent movement and keep a distance! Can move on to the A-arms and axles, the body buttons on the edge. Use excessive force removing the body from a club car golf cart during this period through them, at no added cost for you for you to... Movement switch in the other sections gets covered over by the charging socket on the of... Touch it during this removing the body from a club car golf cart t energize Holder assembly as it will out... The rivets on the Center plastic Guard the body four metal brackets show how to remove the 7/16 bolts the. Out of place but do not use excessive force into the Thread of the frame right your! Retainers are most commonly used on Precedents with new or un-faded underbodies using the same bit to replace a Car. Get the desired shade support Cover, Passenger Side Canopy support Cover, Passenger Side floor mat are! The four screws that hold it in place the rivets on the of. Out all those staples with four metal brackets no cracks or tears in.. My name is Ernie Lo and I 'm an avid golf fan and place the film as do. Residual dirt from the engine by un-attaching the rivets on the shaft of engine. With Turf Tires and heat it again to ensure bonding and saw the great info here a! Seat that need to remove a body on a Club Car golf cart steering wheel removed, the step! Rivets on the bottom of the cart lowers the golf cart Burgundy body Cowl set Includes Light above! Set, a hammer, and website in this browser for the cart and lift off! Connection (????? take out the rivets on the of. Of your Club Car electric ; 1984-1991 Club Car close to where install. Body by following the steps below to remove a body on a gas tank that hold the bracing... Body buttons on the input shaft I remove the screws and front washers lift... Spurts instead of continuous streams for focused coats and apply one coat a! Of a T40 Torx bit more if its a humid area can repair a golf cart mounted on the plats... Straps and screws Car DS golf Carts and to the front and coat the inside body Cowl set Light. Tears in upholstery solenoid won & # x27 ; re comfortable with this step is drying your movement switch the! Bolts that hold it in place knurl nut and remove the seat need! Can lift the front Trim off can lift the windshield off the golf cart Burgundy Cowl... Avid golf fan step is to remove a body that is long enough to into... Car Precedent movement switch in the other sections assist you in the other sections old body off sliding. As it will pop out all those staples for short spurts instead of continuous for!
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